How to Make a Robotic Arm
- 1
Attaching the manipulator and hinge to the forearm
Weld the manipulator (stator) to the bottom of the end of the aluminum "forearm" beam that does not have a ram attachment link. Weld a robotic hinge joint to the end of the forearm beam and the stator. Weld the trapezoidal (mobile) block of aluminum to the robotic hinge joint, so that the ram attachment link is on top. Close the hinge, so that the stator and mobile parts of the manipulator are closed. - 2
Hinging the elbow and shoulder
Weld the upper and lower "arms" to a hinge, to form the "elbow." Weld a hinge to the upper end of the upper arm and to the external "shoulder" support. - 3). Attach the piston of a hydraulic ram to the attachment link on the mobile part of the manipulator. With the piston of the ram at full extension, weld the ram to the forearm beam.
- 4
Attaching the rams
Attach the pistons of the hydraulic ram to the attachment links on the aluminum beams that form the upper arm and forearm. With the forearm at full extension and the piston of the associated ram at full compression, weld the forearm ram to the the upper arm. With the upper arm at full extension and the piston of the associated ram at full compression, weld the upper arm ram to the external "shoulder" support system. - 5
Setting up the hydraulic control system
Attach the hoses from the hydraulic rams to the appropriate ports on the hydraulic manifold. Attach the bidirectional hydraulic motor to the manifold. Attach the hydraulic reservoir to the manifold. Attach the hydraulic reservoir to the control valve and the control valve to the motor. - 6
The robotic arm in action
Set the switch of the control valve to the closed position. Charge the system with hydraulic fluid until the fluid reaches the proper level in the reservoir. To open the manipulator, open the valve to make the ram compress; as the piston moves backward in the ram it pulls upward on the mobile side of the manipulator, opening the "hand." To close the manipulator, extend the piston fully. The piston will push forward on the mobile portion of the manipulator and close the hand.
